CTP machine troubleshooting nine steps

1. Safeguard

The laser light emitted by the CTP being exposed to the laser is invisible to the human eye, but the high-power invisible laser causes serious damage to human skin and eyes. Therefore, each casing of the CTP is equipped with a security lock system. Once it is opened, it will automatically alarm to prevent the operator from being hurt by high-power invisible lasers and moving mechanical devices. If the cover of the machine is suddenly opened during the exposure of the CTP, the safety lock system will function as follows: (1) stop the work of all mechanical components; (2) stop the work of the laser system.

While the mechanical part of the CTP does not stop working, follow the steps below: (1) Turn off the power of the CTP; (2) Replace the failed cover; (3) Contact the engineer immediately. Do not attempt to stop or touch the inside of the CTP. Machine parts.

Safety is the most important factor. Before the repair work is carried out, unsafe factors must be excluded or the equipment must be controlled within safe limits.

2. Describe the symptoms of the problem

Collect some detailed and correct symptom information to ensure that there is enough resources to fix the problem before repairing the machine. Should use its own system or service knowledge to record the source of the problem. In addition, you can ask yourself some regular symptoms. For example: (1) Is the frequency of the problem more or less frequent? (2) In the same imaging cycle, will the problem recur? (3) What is wrong? (4) Is the problem continuous or intermittent? (5) When did the problem occur? (6) Did something else happen at the same time? (7) Did a new installation or setup change occur when the problem occurred? There was a definitive conclusion before using the following The method further operates.

3. Reproduce problem

If such symptoms occur frequently, it can be better and faster to fix symptoms, narrow down, and identify problem points when repairing. Generally, when you can see the symptoms, the problem will be easier to solve. When the problem is in front of you, you can direct the core of the problem, so the reproduction problem is a very important part of the maintenance process.

4. Analyze the reason

In order to avoid spending too much time and money on wrong judgments, the following trouble points that may occur are always covered when dealing with problems: (1) problems during operation; (2) problems with the built-in firmware of the machine; (3) mechanical problems (4) Pressure problems.

5. Reduce the fault range

First, check the machine for minor problems or issues that you can see at a glance (such as loose signal lines, etc.). Second, use your system knowledge and effective technical information to minimize the failure factor to the minimum; in addition, intermittent The problem may invalidate your test, but you must continue to try multiple times, and you must repeat the original phenomenon to repeat the test to accurately determine the failure of the machine.

6. Repair or replace parts

Use the right tools and proper procedures to deal with damaged circuits and internal software. Also note that when disassembling the relevant parts, it must be ensured that there is sufficient technical strength to assemble them again. When replacing unfamiliar parts, follow the relevant procedures and do not forget to bring a safety electrostatic strap to protect the safety of the equipment. If there is enough technical strength to replace one of the parts on the circuit, it must be done according to the previous parameters and the related reliability.

7. Test results

When all the systems and components are open, try to solve other problems. If the problem has been solved, the machine has been properly repaired, and other issues need to be avoided at this time.

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