How to Reduce the Cost of Foil Box Printing Process

Today, people are increasingly demanding the appearance of color boxes. The main way to meet this demand is to finish the color box. By improving and decorating, the grade and quality of color box will be improved. According to relevant statistics, good packaging can increase the sales of color box by 15%. For color box finishing, one of the most common post-processing methods is UV glazing. In the past 10 years, UV glazing has a good quality of glazing, low environmental pollution, high glazing efficiency, and low cost. , paper can be recycled and other features and sought after by color box companies.

As ordinary UV varnish oil does not have adhesion on the ink, so the traditional general UV varnish oil mainly takes the following steps: first waterborne base oil, then UV varnish, so as to ensure that the paper UV varnish oil has The good adhesion will not be easily torn off by the tape, which will affect the appearance. This traditional process mainly has the following drawbacks:

1: Low efficiency. Since the drying of waterborne base oil mainly depends on infrared drying, it is a physical drying method. After the heat is used to dry the moisture completely, the drying time is generally more than double that required for the curing of the UV varnish. Therefore, this procedure restricts the overall speed of UV coating, especially in high-speed UV machines. There is no device for applying oil to the base oil. During the peak season, this flaw undoubtedly makes managers feel pain.

2: affect the appearance. Some thin papers, or relatively high-grade copper paper, have relatively high aesthetic requirements, require good leveling effects, or require partial gloss. Because the level of the base oil is relatively poor, then on the UV, the overall feeling is worse. If base oil is used for local glazing, it will only partially cover the light, and other areas that have been exposed to base oil will not polish. Colors will appear to be incongruous. Since the base oil is relatively soft, it is more serious that summer is prone to sticking. phenomenon.

3, high cost. Due to the existence of two processes, the cost of the company is not only greatly increased in terms of material consumption, but also the electrical energy required for the equipment is very large. Most of these energy-consuming infrared drying devices come from dry base oils.

Baili De Printing Technology Development Co., Ltd. under the Bailihe Group has always provided customers with high-quality products and reduced costs for customers. In 2008, Allen's R&D team took the bottoming UV Varnish as a conquered item. After half a year of conquering, the sales department staff tried samples for customers for several times, and the R&D department researcher followed up and improved. Finally, in early 2009, the BUV208E-3 was made to be free from under-lubricated varnish. This product has excellent features, which are as follows:

1: very excellent adhesion. When testing with the United States 3M's tape in the same place to pull three times, there will be no UV coating.

2: High gloss, high smoothness and high leveling property. This product adopts the slip agent produced by the world's best additive company BYK. Under the good UV machine, it can almost achieve the mirror effect. It has the characteristics of fine film, good hand feeling, etc. The gloss is above 85 degrees.

3: Fast curing. Under the premise of sufficient energy of the UV machine, the speed can reach more than 8,000 sheets per hour, which saves time.

4: Save costs for printing companies. Assume that the base oil price is 20 yuan per kilogram, the cost of surface oil is 30, and the paper base oil and surface oil per square meter are 4g. The drying cost of the base oil is generally 40W/CM2, and the electricity required is about 0.1 yuan. The use of Beald's BV-208E-3, a primer-free varnish, can save material costs of 0.12 yuan and 0.1 yuan for dry bottom oil, and a square paper coating can save 0.22 yuan. If a UV machine passes 6,000 shots an hour, it is about 5,000 square feet. An hour can save about 1,000 yuan, a year down for businesses can save a small fee.

The successful development of BUV208E-3 has greatly encouraged the research and development team of Belide. Guided by the information feedback from the sales department, the R&D team has continued to develop a special white-free UV varnish based on the BUV208E-3. Odorless UV Varnish, Explosion-Proof Free Bottom UV Varnish, High Gloss, High Wear-Resistant Bottom-Resistant UV, Bottom-free UV Matte Oil, At the same time, according to the customer's machine and requirements and other characteristics, develop different primer-free UV Varnish.

The blank-free gloss oil series developed by Balide Printing Technology has been adopted by many printing companies. The series of free base varnish has provided some help for the printing company to survive the financial crisis safely, and has been well received by the customers.

In the "China International Boxing Exhibition" to be held at the Guangdong Modern International Exhibition Center from April 7 to April 9, 2010, Belide will bring its latest products to the scene to meet with the audience. "China International Color Box Exhibition" as China and even the world's leading professional color box manufacturing event, each session has attracted a lot of color box manufacturing equipment and consumables companies to actively participate in this session will have more than 500 exhibitors and more than 800 Taiwan Color box packaging and printing equipment and nearly a thousand kinds of consumables are on display at the scene. Among them, there is no shortage of well-known companies such as Belide. As an important exhibitor in the exhibition, Belide brings its proudest high-tech products to the audience, providing the best quality products and services for the audience.