Printing and equipment equipment industry development and adjustment

By 2010, the development goals of China's printing and equipment and equipment industry will, in general, basically realize the 'digital network' of the former; multi-color printing will be 'highly efficient; the printing will be diverse and automated; the equipment will be high-quality and serialized'. The word technology development policy has enabled China to digitize and network a new era of printing.
'Prepress digital, networked' means that the all-digital workflow will gradually replace the analog image and page processing, enabling high-precision, digital color image acquisition, processing, graphic grouping, printing (proof) output, and transmission Until the non-film direct platemaking, digital printing without plate materials, and computer-controlled post-press binding publishing become a reality, digital information processing will gradually occupy a dominant position.
'Multi-color printing and high-efficiency' refers to the development of printed matter from monochrome to multi-color and continuous improvement of printing efficiency and quality. To this end, we will vigorously develop a printing process to print multi-color printing processes and high-efficiency equipment. We will continue to improve our efficiency and quality while meeting the quality and environmental protection requirements of printed products.
“Diversified and automated after printing” refers to sequential processing after printing, which is accomplished using a variety of processes and a variety of equipment. And extensive use of automated, mechanized processes and equipment, gradually changing the backward state of manual and semi-mechanized production, and fundamentally improve the quality of the final product and production efficiency.
"High-quality equipment and serialization" refers to improving the performance and quality of printing equipment products. At the same time, the specifications are complete and the variety is varied to meet the needs of various printing.
The above 28-character guideline was formally proposed by the Department of Technical Transformation of the State Economic and Trade Commission in March 1998. It was formally proposed after the organization of the verification materials for the six special issues of printing adjustment product structure. It has now been agreed by the national printing industry. From the perspective of the DruPaZO00 printing exhibition, the 28-character guideline not only reflects the dominant development trend of the foreign printing industry, but also fully reflects the current status and development requirements of China's printing and equipment equipment industry. Practice has proved that the direction of this policy is correct and it can stand the test.
The 28-word technology development policy includes many high-tech technologies. The process of implementing the 28-character guideline itself is a process of transforming traditional industries with high technology, a process of realizing high-tech industrialization, and a process of constantly adjusting the product structure.
The main development goals are:
1. The output value of China's printing and equipment equipment industry is expected to increase by 10% to reach 180 billion to 200 billion yuan by 2005, and at least 300 billion to 400 billion yuan by 2010.
2. Through the adjustment of product structure, the printing capacity of medium and low-grade products is strictly reduced. The high-end, exquisite, and color printing capabilities can basically meet the market demand.
3. Two-level fixed-point book printing plants, central and provincial (city)-level newspaper printing plants, large and medium-sized commercial and packaging printing plants should basically realize the transition from digital workflow to all-digital workflow, and all-digital workflow Software and some input-output hardware must strive for domestic supply.
4. The direct platemaking system shall be promoted in the central and provincial (city) newspaper printing plants, some books and periodicals, commercial and packaging printing plants, and the required plates shall be basically domesticated before the end of 2001. The required laser direct platemaking machines To achieve localization before the end of 2003.
5, printing equipment and equipment industry to cultivate 10-15 countries brand-name products (such as two-color, 4-color offset press, small offset press, Founder graphics software, die-cutting machine, binding machines, high-performance PS version, etc.) to expand exports into In the international market, the foreign exchange will reach 100 million U.S. dollars by 2005, and 150 million to 200 million U.S. dollars in 2010.
6, two fixed-point printing companies, central and provincial (city) newspaper printing, some large and medium-sized commercial, packaging and printing companies to basically complete the restructuring of the enterprise, respectively, the implementation of joint-stock, mixed ownership economy, deepen the reform, through the reorganization of assets, Establish a group of powerful large-scale printing groups, newspaper groups, publishing and printing bases, packaging and printing bases, enterprise technology centers, and high-end color platemaking centers.
Printing and equipment equipment industry product structure adjustment content:
1. Strict approval is required for newly-established book printing companies. The printing capacity of newspapers and periodicals nationwide has increased by 50% compared with 2000. The production capacity of multi-color offset printing has doubled from that of 2000. The qualified rate of quality inspection of printed products has increased from 95% in 2000 to 98%, and the product quality rate has been increased from 2O00. 20% increase to 30%.
2, newspaper printing to reform the plate making process, using a direct plate-making system, increase the layout, expand color printing capabilities.
Currently, the newspaper owns about 1,300 laser image-setters, and about 1800 sets of printing and developing systems for PS. It is estimated that 2000 will consume 12 million square meters of PS.
It is estimated that in the next five years, newspapers will expand their editions and produce newspapers. Newspapers will increase the printing volume by more than 100 million pairs each year. By the year 2005, the current 80 newspapers may be increased to 250 or so. By 2010, it is likely to reach Around 5O0 home.
The direct platemaking system required by the newspaper industry will be based on the localization of plates and laser platesetters in three situations:
One is all imports, and only a few newspapers with strong economic strength are imported. About ZO homes, equipment imports SO-60 Taiwan, imports of plates in the amount of about 200,000 to 300,000 square meters.
The second is the localization of plates. The major and medium-sized cities in the country and the newspaper printing houses with large printing capacity can all be equipped with direct plate-making machines, with 300 to 4O0 sets. The annual plate material consumption is about 5 million to 6 million square meters.
The third is all localization, a total of about 1,000 sets of equipment, plates need 12 million square meters. The high-speed multi-color offset presses needed by the newspaper industry need to increase 120 to 15 O units per year, of which 40,000 to 45,000 per hour and 60,000 to 70,000 per hour should be provided as far as possible.
3. The adjustment contents of packaging and printing are: pre-press technology popularization and promotion, application of color desktop system, some large and medium-sized printing enterprises adopt the direct plate-making system, and realize pre-press digitization and networking. The proportion of lithographic offset printing used in printing technology reached 45%, and the proportion of flexographic printing increased by 30% (currently 3%). The proportion of gravure printing decreased by 20% year-on-year, and other printing was 5%. Printing products should actively develop in the direction of medium, high-grade, diversified, and multi-color. We must actively develop environmentally friendly, non-polluting green packaging and printing, and paper product printing should focus on the development of high-quality, high-strength, lightweight high-grade cartons and paper. Box, promote the use of computer-aided design of packaging paper boxes, computer-aided manufacturing (CAD / CAM) system, so that the carton to gift, gentrification, color development.
4, commercial printing and other printing: special printing to further improve the high-tech content, improve the quality and grade of securities, stamps, magnetic cards and other printed products.
Anti-counterfeit printing should be adapted to the needs of combating fake and shoddy products, and the combination of anti-counterfeiting technology and printing technology should be promoted to further improve the comprehensive anti-counterfeit printing technology. For example, high-end packaging trademarks are combined with laser holographic positioning and hot stamping technology to print high-end packaging trademarks, and special laser holographic papers are used to increase security and aesthetic effects. Packaging and printing are combined with modern network cryptography to improve the functionality of products for network processes and anti-counterfeiting. The use of anti-counterfeit watermark paper for printing trademarks can increase the security of anti-counterfeiting. The use of anti-counterfeiting technology can increase the ability of packaging and printing companies to undertake business and improve new ones. The economic growth point, especially in the anti-counterfeiting market for cigarette packs, alcohol, cosmetics, and pharmaceuticals, is very promising.
Fast printing should meet the requirements of office automation, on-demand printing and personalized printing, and give full play to the advantages of 'small batch, multiple varieties, high quality, short period, and high efficiency.' The potential market is very large and the prospects are very good. We must continue to adopt advanced foreign technology and equipment and actively increase market share.
5, printing equipment: to improve product quality, increase the variety, to meet the needs of high-end fine color printing, specific adjustments:
l) Accelerate the research and development speed of plate materials for direct platemaking, concentrate on the advantages, focus on thermal plates and silver salt plates, and develop silver plate materials. The first step is to strive for the two kinds of plates to be put into the domestic market in 2001, and the quality basically meets the requirements. The second step is to further improve and improve the products and introduce newer generations of products to reach the level of similar products of the international ZO century in the late 1990s and strive to reach 2005. CTP plate sales accounted for more than 30% of the domestic plate material consumption, forming a new growth point for the company.
2) Accelerate the realization of large-scale production of flexible resin plates, meet the needs of high-end packaging printing, and strive to reach 300,000 square meters by 2005.
3) Accelerate the research and development of high-quality serialization of printed films, adhere to high technology and a high starting point, and focus on improving the quality of laser image films and achieving serialization of multiple product varieties.
4) The PS version must solve the contradiction between overcapacity of middle- and low-end products and supply of high-end products. On the one hand, it must strictly limit the production capacity in middle and low grades. On the other hand, it must actively improve sand B treatment technology and research and develop high-end PS version series. Products, improve sensitivity, and develop toward high-performance serialization and low pollution.
5) The ink should further increase the market share of high-grade ink products, establish environmental awareness, develop and develop high-tech, high-value-added ink varieties to meet the needs of multi-color, high-speed, quick-drying, and no pollution.
6) Blanket should introduce high-speed, high-grade air-cushion blanket manufacturing technology and key equipment to fill the domestic gap.
6, printing machinery to adapt to the printing to multi-color, efficient development, and vigorously develop a printing process can print multi-color printing process and equipment, in the next 10 years, despite the rapid development of electronic publications, but the traditional paper-based The main offset printing still dominates and will continue to develop. Therefore, the focus is on the development of multicolor offset presses.
To take effective measures to improve the quality, accuracy and reliability of domestic printing machinery, it is necessary to actively follow the advanced technologies of Heidelberg and Manroland, but also down-to-earth.
In addition, it is necessary to properly develop medium and high-grade flexo presses and gravure printing machines that are in line with the national conditions. Instead of importing, we must actively create conditions to research and develop digital printing presses.

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